● FLEET STATUS LINE-01 · OEE 91.2% · NOMINAL LINE-02 · OEE 88.7% · NOMINAL LINE-03 · CNC-07 · SPINDLE VIB ALERT LINE-04 · OEE 86.4% · NOMINAL ↑ 12,400 msg/s 247 GATEWAYS ONLINE UPTIME · 99.97% / 30D MQTT · OPC-UA · MODBUS · S7
01 / HERO

Turn
industrial data
into slow
actionable insights.

A data infrastructure for manufacturing - connect any PLC, model your assets once, and ship every dashboard the plant actually uses. Built for regulated industries that need answers, not vendor lock-in.

OEE IMPROVEMENT · 90D
▲ avg lift post-deployment
↑28%
ALARM RESPONSE
▲ vs traditional monitoring
3×
EVENT → DASHBOARD
▲ no polling, no delay
<1s
PLATFORM UPTIME
▲ built for 24/7 operations
99.9%
OFFLINE BUFFER
▲ zero data loss on disconnect
48h
SUPPORTS
OPC-UA
MODBUS
MQTT
REST API
WEBSOCKET
15+ PROTOCOLS
OEM MainDashboard
Filters: Customer
Select Customer
Search labels
Connected Machine
2/3
Online Machines
Critical CountToday
Critical
4
Total Alarms
Warning CountToday
Warning
40
Total Alarms
Fault CountToday
Fault
26
Total Alarms
Highest Alarm Occurred Last Month
Machines 21452 Count
COUNT DATE/TIME MACHINE
18456 351d 20h /000813
2426 1d 13h LMMS/813
367 1m 20s /000888
201 1d 9h 88abc504
Latest Alarm Occurred Last 7 Days
Customer Machine Alarm State Date/Time Time
NIRMALA TRA... 24-25/SO/000... Alarm_2 UW1 Reel Not... 1m 32s 23:55:46
SHREEJI POL... 24-25/SO/000... Alarm_235 UW1 Roll Dia L... 2s 23:04:12
ASIAN PAINT... 24-25/SO/000... Alarm_332 Book Stack At... 1m 23s 22:43:13
KARNAVATI E... 24-25/LMMS/000... Alarm_317 Bunch stuck at... 16s 22:33:00
TATA STEEL ... 24-25/SO/000... Alarm_283 Paper Fold bef... 4s 21:58:29
Top Running Machine Today Filtered
127 126 125 124 123 126 124 125 126 125 124 SO/000813 LMMS/813 SO/000888 SO/001024 SO/000456 LMMS/234 14 13 12 11 10
MachineSpeedMPM MachineSpeedCPM
02 / PROBLEM SPACE

The data exists.
The answers don't.

Every manufacturer knows the feeling - targets missed, breakdowns nobody saw coming, and decisions made on gut feel instead of data. These are the gaps Flowtics IIoT was built to close. five failure modes we see in every plant tour - and what changes when Flowtics is in the loop.

001
TODAY

Your PLCs speak six dialects. Your IT team speaks none of them.

WITH Flowtics

Drop in the gateway. 15+ protocols out of the box. Data flows in minutes - no custom code.

002
TODAY

Every new dashboard is a four-week IT ticket.

WITH Flowtics

Drag, drop, bind to a tag, publish. Anyone builds a complete dashboard in an afternoon.

003
TODAY

Nobody knows the real reason downtime happened.

WITH Flowtics

Every event timestamped and logged. Post-mortems become facts, not arguments.

004
TODAY

Thousands of alarms fire daily. The one that mattered didn't get noticed.

WITH Flowtics

Smart routing sends the right alert to the right person. Signal, not noise.

005
TODAY

Six plants. Six spreadsheets. No comparison.

WITH Flowtics

One portal. All sites, all KPIs, in one live view - compare anything to anything.

03 / PROCESS

Sensor to insight.
Four moves.

Configure your setup, deploy to any machine, and start seeing live data. No custom integrations. No months-long IT projects. Just results.

STEP 01 / 04

Configure

Map data points, set up device templates, define alarm conditions - then download the gateway directly from the machine config screen and install it on your machine.

STEP 02 / 04

Connect

The gateway comes online and starts streaming data to the platform over MQTT, Modbus, OPC-UA, or REST. No custom drivers needed.

STEP 03 / 04

Monitor

Watch real-time dashboards update as your machines run. Smart alarms notify the right people the instant something needs attention.

STEP 04 / 04

Improve

Ask AI for root cause analysis, schedule automated reports, and use production trends to drive continuous improvement decisions.

The Connectivity Stack

How your machine data travels from the floor to your fingertips

Every byte is encrypted, sub-second latency is guaranteed, and the system keeps working even when connectivity drops.

CNC Machine Modbus TCP Press Line OPC-UA IoT Sensors MQTT EDGE GATEWAY Modbus TCP / RTU OPC-UA MQTT / REST Offline data buffer TLS encrypted MQTT BROKER < sec latency End-to-end TLS Message queuing Fan-out routing Flowtics PLATFORM AI Insights Live Dashboards Smart Alarms Analytics & Reports Dashboard Live visualisation Mobile Alerts Anywhere, anytime Auto Reports Scheduled delivery SHOP FLOOR EDGE MESSAGING CLOUD PLATFORM OUTPUTS

Secure by Default

All streams are TLS-encrypted. No inbound firewall ports need to be opened on your factory network.

Sub-Second to Dashboard

Machine events hit your live dashboard with no perceptible delay - no polling, no refresh, no waiting.

Offline Resilient

The gateway buffers data locally during connectivity drops - nothing is lost, it syncs automatically on reconnect.

04 / PLATFORM

Three surfaces.
One asset model.

Every part of Flowtics is built on the same source of truth - so a tag mapped once shows up everywhere it should.

Model the machine once.
Deploy across the fleet.

Stop writing custom drivers for every new machine. Define a Device Template once - set your data points, polling intervals, and protocol - then replicate it to every machine of that type instantly.

  • Template-Based Fleet DeploymentCreate one template, deploy to 100 machines. Update the template and every connected machine reflects it automatically.
  • Protocol Agnostic by DesignConfigure Modbus TCP, OPC-UA, MQTT, or REST - no custom drivers, no integration project needed.
  • Datapoints with Live PreviewDefine each data point's name, address, polling interval, and scaling. Data flows the moment the machine connects.
  • Drivers for 15+ industrial protocols out of the boxIncludes Siemens S7, Allen-Bradley Ethernet/IP, Profinet, BACnet, SNMP, and more - covering virtually every industrial controller in use today.
app.flowtics.io/device-templates/edit
Edit Device Template
Fill in the details to create or update a device template.
Overview/Details
Datapoints
Alarm Rules
Compute Config
Maintenance Schedule
Device Template Name *
BOLT RP 104
Device Template Code *
BOLT_RB_104
Labels Attachments
Search Label to attach
Attached Labels
Machine Group: BOLT × MACHINE MODEL: BOLT, BOLT_MAX ×
Communication Protocol *
OPC-UA
Description
Provide a detailed description of the device template
Datapoints
Filters Attach Datapoint Delete Datapoints Create Datapoint
Sr No Datapoint Name Address DP Template Polling Time Scaling
1 Alarm200 OPC_UA_GVL.OPC_ALARMS.Alarm[200] Alarm200 Select polling Multiplier
2 Alarm199 OPC_UA_GVL.OPC_ALARMS.Alarm[199] Alarm199 Select polling Multiplier
3 Alarm198 OPC_UA_GVL.OPC_ALARMS.Alarm[198] Alarm198 Select polling Multiplier
4 Alarm197 OPC_UA_GVL.OPC_ALARMS.Alarm[197] Alarm197 Select polling Multiplier
5 Alarm196 OPC_UA_GVL.OPC_ALARMS.Alarm[196] Alarm196 Select polling Multiplier
Alarm Rules
Filters Attach Alarm Templates Delete Template
Sr No Name Status Labels
1 Alarm_Indiv_200 Active -
2 Alarm_Indiv_199 Active -
3 Alarm_Indiv_198 Active -
4 Alarm_Indiv_197 Active -
5 Alarm_Indiv_196 Active -
6 Alarm_Indiv_195 Active -
Compute Configuration
Configure datapoints for shift and job tracking on dashboards
Shiftwise Configuration
Select datapoints to configure how shifts are calculated for this machine
Shift Count Datapoint * ?
NoOfShift
Shift Start Time - Hours * ?
ShiftStartTimeHH
Jobwise Configuration
Job counter increments automatically when any selected trigger datapoints change state while the machine is running.
Machine Running Datapoint * ?
MachineRunning
Job Change Trigger Datapoints * ?
Select datapoint…
GSM × CutSizemm × WebWidth ×
Save Configuration
Maintenance Schedule
Add Maintenance Schedule
Sr No Unit Component Check Replace Status
1 Blade Paper Cutter - -
2 Machine Unit 15 Component 15 - -
3 Spindle Assy Bearing Set - -
4 Coolant Filter Filter Cartridge - -
5 Drive Belt V-Belt - -
6 Coolant Pump Seal Kit - -

Build dashboards that
match how your team thinks.

Not every operator needs the same view. Drag and drop from 20+ widget types and arrange them exactly how your team works. No BI team. No code. Just drag, bind to a data point, done.

  • Drag, Drop, ConfigurePick any widget from the palette, drag it onto the canvas, choose the data point to bind - live in under 5 minutes.
  • 20+ Widget TypesArea, Bar, Line, Column, Stacked, Combined charts. Gauge, Dial, Liquid Fill. KPI tiles, alarm feeds, data tables - all live.
  • Role-Based ViewsOperators see their line. Managers see the plant. Each role gets the data that matters to them - nothing more, nothing less.
Add Widget
Select a widget type to add to this dashboard.
Charts
Cards
Calendar
Dials
Custom Fill
Alarm
Date & Time
Table
Column Chart
Bar Chart
Donut Chart
Pie Chart
Area Chart
Stacked Chart
Line Chart
Combined Chart

An analyst that knows your plant. Not the internet.

Our AI understands your production data. Spot problems, find root causes, and get recommendations - ask questions in natural language.

"Which machine had the highest production and efficiency last month?"

"Which machines had the most downtime this week and why?"

"Machine 07's temperature has been spiking - what's causing it?"

"Show me energy consumption anomalies across all lines last month."

"What's my predicted OEE for next week based on current trends?"

↑ Click any question to see the AI respond

Flowtics AI Assistant
Online · analysing live production data
EN · हि · FR · +more
Ask anything about your machines…
05 / PLATFORM FEATURES

Everything your team needs - nothing they don't.

Built specifically for industrial environments. Flexible enough for any machine, scalable enough for any fleet.

Real-Time Dashboards

Drag-and-drop builder with live-updating widgets charts, gauges, dials, liquid fills and more. Your data, your layout, updating as your machines run.

20+ Widget Types Drag & Drop Live Streaming

AI-Powered Insights

Ask questions in your natural language - English, Hindi, French, and more. Get root cause analysis, anomaly alerts, and production recommendations instantly.

Natural Language Anomaly Detection Predictive Alerts

Smart Alarm Engine

Multi-condition alarm rules with logical expressions (A AND B OR C). Route by severity to the right people via in-app, email, or push - with full history.

Multi-Condition Logic Escalation Rules Alert History

Machine & Device Management

Create device templates, define data points once, deploy to hundreds of machines. Full fleet health at a glance - from one browser tab.

Device Templates Fleet View Data Point Config

Automated Reports

Schedule daily, weekly, or monthly production reports delivered straight to your team's inbox. No one pulls data manually - ever again.

Scheduled Delivery Custom Templates PDF & Excel

Roles, Users & Audit Logs

Fine-grained RBAC - operators see their line, managers see all. Every action is timestamped and logged for complete traceability and compliance.

RBAC Activity Logs Multi-Language
06 / USE CASES

Built for how manufacturers actually work

Whether you run an automotive press shop or a food packaging line, the same platform adapts to your machines, your KPIs, and your team.

Automotive

Press shops, welding lines, and assembly cells generate enormous data volumes - but stamping defects and cycle time drift are found hours too late. Flowtics IIoT gives your engineers real-time visibility across every station, with AI flagging process deviations before they become scrap.

↑31%
OEE improvement
↓42%
Unplanned downtime
↓18%
Scrap & rework rate
4 hrs
Avg. time to resolution
Press Line 3 - Live StatusLive
OEE Score
84.2%
↑ 3.1% vs last week
Units Produced
2,841
Target: 3,000
Machine Status
Press 01125 RPM
Press 03122 RPM
Press 07420T
Weld C1Online
Weld C4+8% CT
ConveyorOnline
Robot R02Online
Hydraulics220 bar
Cycle 3 exceeded tonnage limit (420T vs 380T)

Food & Beverage

Temperature deviations, cleaning cycle compliance, and fill weight accuracy are mission-critical in F&B - but manual checks can't keep up with line speeds. Flowtics monitors CCP parameters continuously and alerts teams instantly when food safety thresholds are approached.

100%
CCP monitoring coverage
↓35%
Waste from overfill/underfill
↑22%
Line efficiency gain
Auto
Compliance report generation
Pasteurizer Line 2 - CCP StatusLive
Pasteurizer Temp
73.2°C
Min required: 72°C
Humidity RH
45.2%
Within spec
CCP Checkpoints
Pasteurizer
73.2°C
Filler Head 3
+2.1g
Cold Store B
4.8°C
CIP Cycle
Done
Cold Store B rising above limit - action required

Pharmaceutical

Batch integrity, environmental monitoring, and equipment qualification data must be audit-ready at all times. Flowtics logs every data point with a timestamped audit trail, generates compliance reports automatically, and flags environmental deviations before batches are compromised.

↓90%
Time on compliance reports
Zero
Missed environmental alerts
Full
21 CFR Part 11 audit trail
↑15%
Batch yield improvement
Clean Room B - Environmental MonitorLive
Particle Count
3,200/m³
Limit: 3,520 ISO 5
Batch Integrity
98.4%
Above 95% threshold
Environmental Readings
Temperature
21.4°C
Humidity
45.2%
Diff Pressure
12 Pa
Particle Count
3,200
Differential pressure dropped to 12 Pa (min: 15 Pa)

Packaging

High-speed packaging lines live and die by uptime. A 5-minute stoppage on a 1,000 units/min line costs thousands of units. Flowtics's real-time OEE tracking and predictive maintenance alerts give your teams the seconds they need to intervene before a full stoppage.

↑38%
Line availability increase
↓60%
Changeover tracking time
Real-time
OEE per shift, per line
↓25%
Film & material waste
Line 5 - Current ShiftLive
Line Speed
980u/min
↑ Target 950 - ahead!
OEE This Shift
88.3%
↑ 2.1% vs last shift
Line Indicators
Availability
92%
Seal Temp
+4°C
Film Roll
~8 min
Changeover
14 min
Film roll low - replace within 8 minutes at current speed

Energy & Utilities

Energy is your #2 cost after labour - but most factories have no idea which machines are the biggest consumers or when peak demand spikes occur. Flowtics tracks energy consumption per machine, per line, and per shift, enabling targeted reduction strategies that show up directly on your P&L.

↓22%
Energy cost reduction
Live
Per-machine kWh tracking
Auto
Peak demand alerts
↓18%
Carbon footprint per unit
Factory North Wing - EnergyLive
Total Draw
340kW
Near peak tariff limit
Est. Monthly Saving
₹84K
If M14 + L5 fixes applied
kWh by Machine- Baseline
Line 2 compressor +31% above baseline · Motor M14 +18%
07 / FAQ

Five questions
every buyer asks.

Does Flowtics run on-prem, or only in the cloud?

Yes. We support both fully on-premise and hybrid deployments , allowing OEMs and manufacturers to run the entire platform within their own network without sending data externally. data never has to leave the customer’s network unless they explicitly allow it.

Which industrial protocols are supported?

The platform supports 15+ industrial and IoT protocols, including OPC-UA, Modbus TCP/RTU, MQTT, BACnet, SNMP & REST APIs - with the flexibility to add custom protocol integrations when required.

How long does deployment actually take?

For a single line : gateway plugged in and first datapoint streaming in <10 min, first useful dashboard within a hours.

For a full plant : typically 2–4 weeks including device modelling, dashboards, and operator training. We do the heavy lift with you.

What does the AI Intelligence Layer do - and where does the data go?

Our AI understands your production and machine data to answer operational questions in natural language. It helps identify downtime causes, anomalies, efficiency trends,energy trends, and performance insights, with responses shown through charts, KPI cards, and visual widgets.

Deployments can run fully on-premise or in a hybrid setup, so your data stays within your environment.

What about security and compliance?

Security is built into every layer with TLS encryption, mTLS between the gateway and platform, RBAC, and detailed audit logs. Every platform action and event is tracked to simplify monitoring and root-cause analysis. Fully on-prem deployments ensure your data stays entirely within your network.

Stop digging
through your
own data.

20 minutes. We'll demo Flowtics against a machine that looks like one of yours, and you'll know if it's worth a pilot.

BOOK THE DEMO
NO PRE-CALL FORM NO SALES SEQUENCE PILOTS IN 2 WEEKS